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Custom Handmade Bullion Badges & Insignia
B2B Manufacturing Catalogue

Custom Embroidered Insignia

Bespoke hand and precision machine embroidered uniform insignia for airlines, naval services, police agencies, security institutions, and maritime organizations.

Naval Aviator & Airline Captain Bullion Wings - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 50 Pairs

Naval Aviator & Airline Captain Bullion Wings

Fine Gauge Gold Bullion Wire, Jet Black Wool Felt, Reinforced Stiffener

Hand-embroidered gold wire pilot wings with anchor shield and naval crown insignia.

Commercial Senior Captain Gold Pilot Wings - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 50 Pairs

Commercial Senior Captain Gold Pilot Wings

24K Gold Wire Bullion, French Purl, Navy Wool Melton

Four-bar airline captain pilot breast wings with raised star and gold bullion wing feathers.

Flight Engineer Aircrew Bullion Brevet - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pieces

Flight Engineer Aircrew Bullion Brevet

Gold Bullion Wire, Silver French Coils, Black Melton Felt

Half-wing aircrew brevet with letter E and laurel wreath hand-stitched in gold and silver coils.

Merchant Marine Chief Officer Bullion Wings - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pieces

Merchant Marine Chief Officer Bullion Wings

Gold Wire Coils, Midnight Navy Wool Felt, Brass Clutch Pins

Maritime breast badge with gold bullion wings, fouled anchor, and diamond insignia.

Flight Paramedic Aeromedical Rescue Wings - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pairs

Flight Paramedic Aeromedical Rescue Wings

Silver Bullion Wire, Royal Blue Silk, Navy Melton Cloth

Aeromedical rescue wings with Star of Life and Caduceus in silver bullion and blue silk.

Police Chief Executive Bullion Collar Tabs - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 25 Pairs

Police Chief Executive Bullion Collar Tabs

Gold Bullion Wire, Black/Navy Velvet, Canvas Interlining

Pair of executive police collar tabs with hand-embroidered bullion oak leaves and stars.

Border Patrol & Customs Officer Sleeve Insignia - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pieces

Border Patrol & Customs Officer Sleeve Insignia

Gold Wire Coils, Silver French Wire, Forest Green Wool Felt

Official customs port of entry eagle shield with portcullis in bullion wire and green silk.

Security Directorate Bullion Star Badge - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 25 Pieces

Security Directorate Bullion Star Badge

Gold Bullion Wire, Silver French Purl, Jet Black Wool Felt

Eight-point faceted bullion star with central eagle and laurel wreath on black wool.

Harbor Master Official Maritime Bullion Badge - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 25 Pieces

Harbor Master Official Maritime Bullion Badge

Gold Bullion Wire, Silver Coils, Midnight Navy Wool Felt

Port authority compass rose with crossed anchors and rope trim in gold wire embroidery.

Executive Protection Detail Bullion Crest - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pieces

Executive Protection Detail Bullion Crest

Matte Silver & Gunmetal Bullion Wire, Black Suiting Wool

Subdued bullion wire shield with griffin and crossed keys for close protection details.

Fire Marshal Crossed Axes Bullion Collar Insignia - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 25 Pairs

Fire Marshal Crossed Axes Bullion Collar Insignia

Gold & Silver Bullion Wire, Black Velvet, Canvas Stiffener

Pair of crossed gold fire axes with flame medallion and bugle horns in bullion wire.

Flight Instructor Master Pilot Bullion Wings - Handmade Bullion & Insignia Custom Embroidered Insignia MOQ: 30 Pairs

Flight Instructor Master Pilot Bullion Wings

Gold Bullion Wire, Jet Black Wool Felt, Reinforced Interlining

Master flight instructor gold wings with star and wreath crest in fine bullion wire.

Do Not See Your Exact Heraldry or Emblem?

We Specialize in 100% Made-To-Order Manufacturing

Over 80% of our workshop output consists of private commissions for regimental tailors, institutional suppliers, yacht clubs, and flying schools. Provide your vector graphic or badge photo for immediate cost estimation.

B2B Procurement Guide

Custom Badge Specification Checklist

When commissioning handmade bullion crests or uniform insignia, specify these four key parameters to receive an accurate, prompt formal quote.

01

Dimensions & Silhouette

Specify exact outer height and width in millimeters or inches. Common styles include traditional heraldic shields, circular roundels, bullion wings, or contoured crest cuts.

Standard blazer crest: 80mm × 95mm
02

Bullion Wire & Thread Finish

Select metallic wire finishes: Bright Gold, Antique/Muted Gold, Pure Silver, Rose Gold, or Matte Black. Silk or rayon floss can be incorporated for full-color heraldry.

Anti-tarnish lacquered coating
03

Base Substrate Cloth

Choose foundational cloth: Heavy 500 GSM Melton wool felt (black, navy, blazer blue, bottle green, scarlet red), genuine silk velvet, or reinforced polyester twill.

Color-fast & shrinkage resistant
04

Attachment & Rear Mounting

Specify how the badge will attach to garments: Clean sew-on felt border, solid brass butterfly clutch pins (2 to 4 pins), heavy-duty magnetic plates, or hook-and-loop Velcro.

Reinforced buckram inner core
Technical Material Specifications

Metallic Bullion Wires & Coils Guide

We stock a wide variety of specialized hollow wire purls to achieve contrasting light reflections, sculptural textures, and authentic heraldic styling.

Wire Classification Texture & Profile Available Finishes Typical Application Craft Technique
#2 & #3 Smooth Purl Polished cylindrical coil with mirror-like specular gleam Bright Gilt Gold, Silver, Antique Bronze Crown jewels, crowns, royal shields, eagle wings Cut-work sewn flat or over cord padding
Rough / Matte Purl Micro-corrugated matte surface creating rich diffuse light Dull Gilt, Silver, Copper, Rose Gold Lion bodies, heraldic animals, banner fills Paired with smooth purl for dramatic light contrast
Check Wire (Wire Purl) Faceted diamond spiral catching glint from every angle High-Gleam Gold, Bright Silver Laurel leaf veins, anchor flukes, star points Hand-stretched and couched individually
Pearl Purl / Jaceron Heavier rounded coil resembling continuous bead string Bright Gold, Antique Gold, Silver Plated Outer perimeter borders, monogram outlines Couched securely around shapes to define perimeter
French Wire / Spangle Flat metallic spangles & ultra-fine spiral cord Gold, Silver, Multi-Tone Naval commander oak leaf sprays, pilot star arrays Anchored with center bullion seed bead
Embroidery Silk Floss High-luster color-fast silk & rayon thread Pantone Matched Palette (Over 400 hues) Flags, regimental colors, mottos, university crests Long-and-short satin stitching combined with wire
Turnaround & MOQ

Wholesale Production Timelines

We maintain clear production schedules and rapid sample development to support government tenders, military cycles, and academic terms.

Phase 1

Pre-Production Sampling

Following digital blueprint confirmation, a physical sample badge is handcrafted and verified for bullion relief, dimensions, and wire luster.

Turnaround: 4 – 6 Business Days
Phase 2

Standard Bulk Orders (25–250 Pcs)

Full workshop allocation with continuous supervisor inspection. Individual packaging in anti-humidity poly sleeves and sturdy master export packing.

Turnaround: 12 – 18 Business Days
Phase 3

Large Volume (500+ Pcs)

Staggered batch delivery available to match annual procurement schedules. Preferential unit tier pricing and dedicated account manager support.

Turnaround: 20 – 28 Business Days
Buyer Assistance

Catalogue & Ordering FAQs

Yes. For custom institutional emblems and private commissions, we routinely produce pre-production physical samples. We provide ultra-high-resolution macro photography for approval, or courier the physical sample directly to your office via DHL Express.
Our standard minimum order quantity is 25 pieces per bespoke design. For ceremonial crests or rare historical re-enactment insignias, smaller test runs can be accommodated upon consultation.
Yes. A significant portion of our work involves recreating historic regimental badges, antique fraternal lodge banners, and legacy school crests. If original vector files do not exist, our technical draughtsmen will draft an exact stitch pattern from clear photographs or an original sample.
Shipments are dispatched with major air express carriers (DHL Express, FedEx International Priority, UPS) or air cargo for large consignments. We issue comprehensive export documentation including commercial invoices, packing lists with HS codes (6117.90 / 5810.99), and certificates of origin.